Specialist In Rubber & Silicone Compounds

We Develop And

Supply

Compounds

As Per Your Need

Compounds For All Your Critical Applications


Extreme operating temperatures

Exposure to UV & moisture

Exposure to chemicals & oils

Abrasion resistance

Extreme performance requirement

Lite weight

Fire retardant


Interested in Compounds?

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Rubber & Compounding Capabilities

Catering to diverse industry segments provides us extensive exposure to elastomers. We continuously enhance our formulations and manufacturing capabilities not only to meet the customers’ current requirements but also to meet the evolving technology trends.

  •  Over 500 rubber recipes in library
  •  Reverse engineering capabilities
  •  NABL accredited testing lab for compound development
  •  Dedicated small-scale kneader with open mill for development
  •  On-line data integration with mixing unit for end-to-end traceability

Compound Mixing Infrastructure

  •   Four kneader lines of 55L each
  •   Banbury 200L
  •   Intermix 55L
  •   One kneader line of 20L
  •   Thirteen two roll open mills
  •   Fully computerized chemical weighing system with POKA-YOKE to eliminate chemical miss out and excess or low weighment
  •   Fully air-conditioned vertical storage facility for rubber compound
  •   FIFO control through barcoding
  •   Lab scale mixing setup for new compound trials

Quality Management System & Certifications

Note: NABL Accreditation covers incoming RM, development testing & final compound testing.


Special Quality Recognitions

  •   Green Supplier from MSIL
  •   Q1 from Ford
  •   VDA 6.3
  •   SQ Mark from Hyundai
  •   ASES from Renault Nissan
  •   TPM from JIPM, Japan

Material Testing Infrastructure

  •   Micro Hardness Tester (IRHD)
  •   Specific Gravity Meter
  •   Dispersion analyzer
  •   Thermo Gravimetric Analyzer (TGA)
  •   Differential Scanning Calorimeter (DSC)
  •   Universal Testing Machines (UTM)
  •   Environment chambers
  •   FTIR Spectroscopy
  •   Ozone chamber
  •   Low temperature cabinet
  •   Oscillating rheometer
  •   Moving die rheometer
  •   Demattia flex tester
  •   DIN Abrasion tester
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Our Lab Houses State Of The Art Testing Facilities:

  •   Melting point apparatus: Determination of melting point of solid substances
  •   Bulk/Tap Density apparatus: Determination of bulk/tap density of black / white fillers
  •   Individual Pellet Hardness Tester (IPHT): To measure the hardness of carbon black granules
  •   Rapid moisture analyzer for raw material
  •   Muffle furnace (850°C): Determination of ash, loss on ignition
  •   Brabender absorptometer: Oil absorption number (OAN) of carbon blacks
  •   Plastimeter: Testing of initial plasticity & PRI of NR
  •   Vibratory sieve shaker: For particle size distribution

NABL Accredited Compound Testing Scope

# Characteristics Tested Test Method
1 Ozone resistance test ASTM D 1171 (Method A)
2 Abrasion resistance – abrasion loss ASTM D 5963 (Method B - Clause 12.1)
3 Compression set ASTM D 395 (Test method B), JIS K 6262
4 Density ASTM D 297
5 Elongation ASTM D 412 (Method A)
6 Elongation at break JIS K 6251
7 Micro IRHD (M) ASTM D 1415, JIS K 6253-2
8 Oil ageing - volume change ASTM D 471
9 Resistance to air ageing – elongation ASTM D 573
10 Resistance to air ageing – elongation at break JIS K 6257
 
# Characteristics Tested Test Method
11 Resistance to air ageing – tensile strength JIS K 6257
12 Resistance to ageing (air ageing) tensile strength ASTM D 573
13 Resistance to ageing (oil ageing) elongation ASTM D 471
14 Resistance to oil ageing – tensile strength ASTM D 471
15 Rubber hardness test ASTM D 2240
16 Shore hardness JIS K 6253-3
17 Tear strength type - C ASTM D 624
18 Tensile strength JIS K 6251
19 Tensile test: tensile strength ASTM D 412 (Method A)
20 Stress at 100% elongation ASTM D412 (Method A)
21 Ash content ASTM D 297

Why should you prefer us?

TVS has a legacy of more than 100 years. The name you can trust and build great partnerships.

One stop end-to-end solution - right from design & development to finishing – every operation is performed in-house.

We understand the importance of supply chain – shorter delivery timeline and on time supplies.

Well networked supply chain to deliver products to any of your global facility.

We will be your partner in growth assisting your product enhancement & development plans.

Interested in Compounds?
 Contact Us   Download Brochure