TVS Rubber - Infrastructure

Infrastructure

State Of the Art Manufacturing for Rubber Moulded Products

Discover our advanced manufacturing facilities dedicated to rubber molded products. With state-of-the-art technology and meticulous attention to detail, we ensure top-tier quality and efficiency throughout the production process. From design to delivery, our expertise guarantees results that meet and exceed industry standards. Experience the pinnacle of manufacturing excellence with our innovative solutions and commitment to quality.

Core Capabilities

Deep Expertise in Rubber and Polymers

Empowers us to provide tailored solutions for your product needs.

Meeting the Varied Needs of Diverse Industries

Enhances our manufacturing prowess through extensive exposure to diverse rubber applications.

Skilled Workforce with Technological Expertise Across All Functions

Driving continuous improvement in Performance, Quality, Cost, Delivery, Safety, and Morale (PQCDSM).

Continuous Investments in Modern Equipment, R&D, and Training

Keeps us at the forefront of industry innovation, allowing for continuous enhancement of our offerings.

Flexible Manufacturing Processes

Equips us to efficiently handle diverse SKUs and ensure timely delivery.

NABL accredited testing laboratory and advanced manufacturing equipment

Guaranteeing products that meet both national and international quality standards.

Established and Stringent Quality Control Measures

Ensures consistent and dependable product quality for our customers.

Research & Development

Rubber & compounding capabilities

Exclusive prototype facility
Over 500 different rubber recipes in library
Quick access of existing recipes by keying-in basic rubber properties
On-line data integration with mixing unit
Separate small-scale kneader to reflect production mixing conditions
Reverse engineering capabilities

Design capabilities

20+ Engineers and 10+ rubber technologists
CAD/CAM interfacing
Shared CAE facilities for Non-linear analysis
Wide usage of TGR/TGW approach
We use ABAQUS, SIEMENS NX and AUTOCAD software for designing

Manufacturing Facility

Mixing

Design and develop compound to meet the specific requirement of rubber compound and test specifications. Dedicated kneaders to mix various polymers with computerized process monitoring system, automated chemical, carbon and oil weighing systems.

Compound preforming

Semi-automatic compound preforming equipment which has highly sensitive controls for shape, weight and dimension of preformed slugs consistently

Compound testing

State of the art equipment for testing compounds and to ascertain their quality before moulding. Facility houses DSC FTIR, dispersion analyser, environment chambers, tensile testing and many more.

Tool Room

In-house design & engineering centre for development of prototype and mass production multi cavity moulds. The state-of-the art equipment include CNC Lathe, VMC, spark erosion, pantograph milling and other necessary equipment.

Phosphating line

Automated metal phosphating lines which ensures absolute cleaning and service preparation of metallic parts before taking up for moulding. Degreasing, adhesive coating, phosphating and shot blasting.

Moulding

State of the art moulding equipment which include compression, vaccum compression, transfer moulding, vertical injection and horizontal injection, equipped with process control monitoring system to ensure repeatability and consistency in quality of moulding.